Composite Technician

General Atomics Aeronautical Systems, Inc. (GA-ASI), an affiliate of General Atomics, is a world leader in proven, reliable remotely piloted aircraft and tactical reconnaissance radars, as well as advanced high-resolution surveillance systems.

Under general supervision, with some detailed instructions and intermittent review, working in a loud manufacturing environment with a variety of epoxy agents, this position performs repetitive or standard procedures and assists in the fabrication, curing, build-up and assembly of various types of composite materials where required information is readily available, methods and sequences have been pre-determined, and tooling is provided. Works with blueprints, templates, sample parts, process sheets and other authorized information. 

DUTIES AND RESPONSIBILITIES:

• Assist in the preparation of molds and forms.
• Mark and cut tape, woven material, honeycomb, adhesive and similar materials following templates, guides or specific dimensions and sequences.
• Route, drill, trim, and sand to blueprint dimensions and tolerances. Vacuum bag parts for room temperature cure.
• Assist in the lay-up of composite materials to mold.
• Fit and smooth successive layers of materials as necessary to secure build-up free from wrinkles, air pockets and voids following directions and instructions.
• Assemble Aircraft components using structural adhesives, rivets and threaded fasteners.
• Prepare surface and paint composite and metal components including bodywork, contour shaping and sanding. Apply spray application of epoxy paints, urethane and water-based epoxy coatings, using a high-volume low-pressure spray gun.
• Assist in the development of shop aids to facilitate fabrication, trimming and assembly as required.
• Check expiration dates of materials prior to use, prepare proper mixes of resins and catalysts.
• May monitor and verify quality in accordance with statistical process or other control procedures.
• Maintain records as required. Support quality process by maintaining work area in an orderly condition by returning tools, equipment and materials to storage area.
• Responsible for observing all laws, regulations and other applicable obligations wherever and whenever business is conducted on behalf of the Company.
• Expected to work in a safe manner in accordance with established operating procedures and practices.
• Additional Functions: Other duties as assigned or required.